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From Corn to Plastic
How is NatureWorks® polymer made?
We start with an abundant, natural resource like field corn, which can easily and
efficiently be reproduced each year. When plants grow, they use CO2 and sunlight
to create carbon – a process called photosynthesis. At a wet milling facility, the
starch is separated from the other components of the corn kernel and into
dextrose. The dextrose, or sugar, is fermented, in a process similar to making
yogurt, to create lactic acid. Lactic acid is a naturally occurring material
that gives the “tang” to yogurt and makes your muscles ache after
a work-out. From lactic acid we create a molecule
called lactide. We remove water, crystallize it
and create the high-performance polymer –
polylactide (PLA) – which is branded
NatureWorks® and is also used to make
Ingeo™ fiber.
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